CAPABILITIES Screw Machining Precision CNC Machining Tool & Die Design
and Manufacturing
PAST PROJECTS CNC Machining of a Rear End
Differential Ring for the Heavy
Duty Construction Vehicle
Industry
Precision Screw Machining
of Steel Bleeder Screws
for an Automotive Application
CNC Machining of a Brake
Drum for the Commercial
Vehicle Industry
Screw Machining of Flanged
Inserts for the Automotive
Industry
Screw Machine Production
of Flare Nuts for the
Automotive Industry

Custom Screw Machining Service

Screw Machining Services

Madison Tool is a service oriented machine shop that manufactures high-quality products produced by experienced and skilled engineers and machinists. Our custom screw machining services are capable of milling, drilling, turning, boring, knurling, reaming, grinding, polishing, deburring, forming, and sizing as well as broaching, slotting, and deep hole drilling. Threading includes tapping, external and internal thread cutting, and thread rolling. We offer 3-axis machining and multi-spindle equipment. Our shop can also provide high-speed machining.

We are confident working with metals such as stainless steel, aluminum, steel, brass, copper, bronze, nickel, titanium, and zinc as well as non-metals including UHMW and PTFE. Our manufactured parts can measure up to 4” in length with outside diameters up to 1-5/8”. We work to tightest tolerances of ±.0002”. By providing Statistical Process Control concepts and calibrated tool and gage programs, we maintain our commitment to high quality standards.

Our shop runs production three shifts, so we can meet the tightest deadlines. The following table outlines our custom screw machining service capabilities. Please feel free to contact us for additional information.

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Portfolio

Custom Screw Machining Capabilities

Processes (General Capabilities)
Milling
Drilling
Turning
Boring
Knurling
Reaming
Grinding
Polishing
Deburring
Forming
Sizing
Processes (Special Capabilities) Broaching
Slotting
Deep Hole Drilling
Processes (Threading)
Tapping
External Thread Cutting
Internal Thread Cutting
Thread Rolling
Machinery Axis 3
Equipment Capabilities Multi-Spindle (5 & 6)
Automation Capabilities High Speed Machining
Materials (Metals)
Stainless Steel
Aluminum
Steel
Brass
Copper
Bronze
Nickel
Titanium
Zinc
Materials (Plastic Polymers) UHMW
Teflon
Part Length Up to 4 in
Outer Diameter Up to 1-5/8 in
Tolerance (+/-) .0002 in
Quality Assurance Statistical Process Control (SPC) Concepts
Calibrated Tool and Gage Programs
Additional Services
Technical Assistance
Blanket Orders
Multiple Releases
Long-Term Contracts
JIT Programs
Cost Cutting Assistance
Bar Coding
Assembly
Reverse Engineering
Heat Treating
Plating
Powder Coating
Painting
Production Volume Prototype to High Volume

Additional Information

Industry Focus
Automotive
Construction Equipment
Lawn and Garden
Refrigeration Equipment
Recreation / Sporting Goods
Off Road / ATV
Medium and Heavy Truck
Commercial Vehicle
Medical
Cable Connectors
Intended Application
Bleeder Screws
Brake Drums
Rotors
Rear End Differential Ring
Flare Nuts
Pneumatic Brake Drum
Flanged Inserts
Inserts for Injection Molding
Industry Standards ISO 9001:2008 Certified
Mil-Spec
Efficiency Lean Manufacturing
File Formats AutoCAD

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ISO 9001:2008 Registered Firm